^3 Compact Version of PMAC Family ^4 4xx-603670-xHxx ^5 November 6, 2003 ^2 PMAC2A-PC/104 ^1 HARDWARE MANUAL Single So

PMAC2A-PC104 Hardware Manual 4 Introduction

PMAC2A-PC104 Hardware Manual Baseboard Hardware Setup 5 BASE BOARD HARDWARE SETUP On the PMAC2-PC/104 baseboard, you will see many jumpers (pairs of

PMAC2A-PC104 Hardware Manual 6 Baseboard Hardware Setup E13: Firmware Load Jumper – If jumper E13 is ON during power-up/reset, the board comes up i

PMAC2A-PC104 Hardware Manual Baseboard Hardware Setup 7 Resistor Packs Configuration Differential or Single-Ended Encoder Selection The differential

PMAC2A-PC104 Hardware Manual 8 Baseboard Hardware Setup

PMAC2A-PC104 Hardware Manual ACC-1P Hardware Setup 9 ACC-1P HARDWARE SETUP On the ACC-1P, you will see many jumpers (pairs of metal prongs), called E

PMAC2A-PC104 Hardware Manual ACC-1P Hardware Setup 10The ‘-‘ inputs of each differential pair each have a hard-wired 2.2 kΩ resistor to +5V; each

PMAC2A-PC104 Hardware Manual ACC-2P Hardware Setup 11 ACC-2P HARDWARE SETUP On the ACC-2P, you will see many jumpers (pairs of metal prongs), called

PMAC2A-PC104 Hardware Manual ACC-2P Hardware Setup 12If this socketed resistor is configured as a pull-down resistor (the default configuration),

PMAC2A-PC104 Hardware Manual Machine Connections 13 Baseboard mounted at the bottom of the stack MACHINE CONNECTIONS Typically, the user connections

Copyright Information © 2003 Delta Tau Data Systems, Inc. All rights reserved. This document is furnished for the customers of Delta Tau Data Syst

PMAC2A-PC104 Hardware Manual Machine Connections 14Dry Contact Flag_1_2_V 17JMACH2 PLIM+ 5 – 24 VDCPower Supply+ - 5-24 Volts proximity Flag_1_2_

PMAC2A-PC104 Hardware Manual Machine Connections 15 Motor Signals Connections Incremental Encoder Connection Each JMACH1 connector provides two +5V o

PMAC2A-PC104 Hardware Manual Machine Connections 16Pulse and Direction (Stepper) Drivers The channels provided by the PMAC2A-PC/104 board or the A

PMAC2A-PC104 Hardware Manual Machine Connections 17 • Not opto-isolated; easily connected to Opto-22 (PB16) or similar modules through ACC-21F cable

PMAC2A-PC104 Hardware Manual Machine Connections 18ACC-1P Thumbwheel Multiplexer Port (J2 Port) The Thumbwheel Multiplexer Port, or Multiplexer Po

PMAC2A-PC104 Hardware Manual Machine Connections 19 Compare Equal Outputs The compare-equals (EQU) outputs have a dedicated use of providing a signal

PMAC2A-PC104 Hardware Manual Machine Connections 20ACC-2P Ethernet RJ45 Connector (J10 Port) This connector is used for Ethernet communications fr

PMAC2A-PC104 Hardware Manual Machine Connections 21 Machine Connections Example: Using Analog ±10V Amplifier

PMAC2A-PC104 Hardware Manual Machine Connections 22Machine Connections Example: Using Pulse and Direction Drivers

PMAC2A-PC104 Hardware Manual PMAC2A-PC/104 Software Setup 23 PMAC2A-PC/104 SOFTWARE SETUP Note: The PMAC2A-PC/104 requires the use of V1.17 or newer

PMAC2A-PC104 Hardware Manual Table of Contents i Table of Contents INTRODUCTION...

PMAC2A-PC104 Hardware Manual PMAC2A-PC/104 Software Setup 24 I54 Baud Rate I54 Baud Rate 0 600 8 9600 1 900 9 14,400 2 1200 10 19,200 3 1800 1

PMAC2A-PC104 Hardware Manual PMAC2A-PC/104 Software Setup 25 Using Flag I/O as General-Purpose I/O Either the user flags or other not assigned axes f

PMAC2A-PC104 Hardware Manual PMAC2A-PC/104 Software Setup 26M34->X:$C080,8,8 ; Direction Control (1=output, 0 = input) M40->X:$C084,0,24

PMAC2A-PC104 Hardware Manual PMAC2A-PC/104 Software Setup 27 Note After loading this program you must set I5=2 or 3 and ENABLE PLC 1 Thumbwheel Port

PMAC2A-PC104 Hardware Manual PMAC2A-PC/104 Software Setup 28 Analog Inputs Setup The optional analog-to-digital converter inputs are ordered eithe

PMAC2A-PC104 Hardware Manual Base Board Hardware Reference Summary 29 BASE BOARD HARDWARE REFERENCE SUMMARY The following information is based on the

PMAC2A-PC104 Hardware Manual Base Board Hardware Reference Summary 30 Board Layout Feature Location Feature Location Featu

PMAC2A-PC104 Hardware Manual Base Board Hardware Reference Summary 31 Connectors and Indicators J3 - Machine Connector (JMACH1 Port) The primary mach

PMAC2A-PC104 Hardware Manual Base Board Hardware Reference Summary 32

PMAC2A-PC104 Hardware Manual ACC-1P Hardware Reference Summary 33 ACC-1P HARDWARE REFERENCE SUMMARY The following information is based on the ACC-1P

PMAC2A-PC104 Hardware Manual ii Table of Contents Incremental Encoder Connection ...

PMAC2A-PC104 Hardware Manual 34 ACC-1P Hardware Reference Summary Board Layout Feature Location Feature Location E0 C6 RP30

PMAC2A-PC104 Hardware Manual ACC-1P Hardware Reference Summary 35 Connectors and Indicators J2 - Thumbwheel Multiplexer Port (JTHW Port) The Thumbwhe

PMAC2A-PC104 Hardware Manual 36 ACC-1P Hardware Reference Summary LED Indicators D6: when this green LED is lit, it indicates that the watchdog tim

PMAC2A-PC104 Hardware Manual ACC-2P Hardware Reference Summary 37 ACC-2P HARDWARE REFERENCE SUMMARY The following information is based on the ACC-2P

PMAC2A-PC104 Hardware Manual ACC-2P Hardware Reference Summary 38 Board Layout Feature Location Feature Location E3 F4 D2 C6

PMAC2A-PC104 Hardware Manual ACC-2P Hardware Reference Summary 39 Connectors and Indicators J1 – USB Communications Port This connector provides acce

PMAC2A-PC104 Hardware Manual ACC-2P Hardware Reference Summary 40

PMAC2A-PC104 Hardware Manual Base Board E-Point Jumper Descriptions 41 BASE BOARD E-POINT JUMPER DESCRIPTIONS E0: Forced Reset Control E Point and Ph

PMAC2A-PC104 Hardware Manual Base Board E-Point Jumper Descriptions 42 E4: CPU Frequency Select E Point and Physical Layout Location Description

PMAC2A-PC104 Hardware Manual Base Board E-Point Jumper Descriptions 43 E13: Power-Up/Reset Load Source E Point and Physical Layout Location Descripti

PMAC2A-PC104 Hardware Manual Table of Contents iii Board Layout...

PMAC2A-PC104 Hardware Manual Base Board E-Point Jumper Descriptions 44 E18 – E19: PC/104 Bus Address E Point and Physical Layout Location Descript

PMAC2A-PC104 Hardware Manual Acc-1P E-Point Jumper Descriptions 45 ACC-1P E-POINT JUMPER DESCRIPTIONS E0: Reserved for Future Use E Point and Physica

PMAC2A-PC104 Hardware Manual Acc-1P E-Point Jumper Descriptions 46 E3 – E4: JHW, PD Function Select E Point and Physical Layout Location Descripti

PMAC2A-PC104 Hardware Manual Acc-1P E-Point Jumper Descriptions 47 E16: ADC Inputs Enable E Point and Physical Layout Location Description Default E

PMAC2A-PC104 Hardware Manual Acc-1P E-Point Jumper Descriptions 48

PMAC2A-PC104 Hardware Manual ACC-2P E-Point Jumper Descriptions 49 ACC-2P E-POINT JUMPER DESCRIPTIONS E3 – E4: JHW, PD Function Select E Point and Ph

PMAC2A-PC104 Hardware Manual ACC-2P E-Point Jumper Descriptions 50

PMAC2A-PC104 Hardware Manual Base Board Connector Pinouts 51 BASE BOARD CONNECTOR PINOUTS TB1 (JPWR): Power Supply (4-Pin Terminal Block) Top View P

PMAC2A-PC104 Hardware Manual Base Board Connector Pinouts 52 J3 (JMACH1): Machine Port Connector (50-Pin Header) Pin# Symbol Function Descript

PMAC2A-PC104 Hardware Manual Base Board Connector Pinouts 53 J3 JMACH1 (50-Pin Header) (Continued) Pin# Symbol Function Description Notes 40 DA

PMAC2A-PC104 Hardware Manual iv Table of Contents

PMAC2A-PC104 Hardware Manual Base Board Connector Pinouts 54 J4 (JMACH2): Machine Port Connector (34-Pin Header) Front View Pin# Symbol Functio

PMAC2A-PC104 Hardware Manual Acc-1P Connector Pinouts 55 ACC-1P CONNECTOR PINOUTS TB1 (JPWR): Power Supply (4-Pin Terminal Block) Top View Pin# Symb

PMAC2A-PC104 Hardware Manual Acc-1P Connector Pinouts 56 J2 (JTHW): Multiplexer Port Connector (26-Pin Connector) Front View Pin# Symbol Funct

PMAC2A-PC104 Hardware Manual Acc-1P Connector Pinouts 57 J3 (JMACH1): Machine Port Connector (50-Pin Header) Pin# Symbol Function Description No

PMAC2A-PC104 Hardware Manual Acc-1P Connector Pinouts 58 J3 JMACH1 (50-Pin-Header) (Continued) Pin# Symbol Function Description Notes 40 DA

PMAC2A-PC104 Hardware Manual Acc-1P Connector Pinouts 59 J4 (JMACH2): Machine Port Connector (34-Pin Header) Front View Pin# Symbol Function Des

PMAC2A-PC104 Hardware Manual Acc-1P Connector Pinouts 60 J7 (JOPTO): I/O Port Connector (34-Pin Connector) Front View Pin# Symbol Function De

PMAC2A-PC104 Hardware Manual Acc-1P Connector Pinouts 61 J8 (JHW) Handwheel Encoder Connector Pin# Symbol Function Description 1 GND Common Refer

PMAC2A-PC104 Hardware Manual Acc-1P Connector Pinouts 62

PMAC2A-PC104 Hardware Manual Acc-2P Connector Pinouts 63 ACC-2P CONNECTOR PINOUTS TB1 (JPWR): Power Supply (4-Pin Terminal Block) Top View Pin# Symb

PMAC2A-PC104 Hardware Manual Introduction 1 INTRODUCTION Overview The PMAC2A-PC/104 motion controller is a compact, cost-effective version of the Del

PMAC2A-PC104 Hardware Manual 64 Acc-2P Connector Pinouts J2 (JTHW): Multiplexer Port Connector (26-Pin Connector) Front View Pin# Symbol Functio

PMAC2A-PC104 Hardware Manual Acc-2P Connector Pinouts 65 J7 (JOPT): I/O Port Connector (34-Pin Connector) Front View Pin# Symbol Function Descrip

PMAC2A-PC104 Hardware Manual 66 Acc-2P Connector Pinouts J8 (JHW) Handwheel Encoder Connector Pin# Symbol Function Description 1 GND Common Re

PMAC2A-PC104 Hardware Manual 2 Introduction Option 6L: Multi-block Lookahead Firmware Option 6L provides a special lookahead firmware for sophistic

PMAC2A-PC104 Hardware Manual Introduction 3 ACC-2P: Communications Board Without any options, the PMAC2A-PC/104 communicates through the RS-232 seria